Tri-tool 602TSB Clamshell Air Manual do Utilizador

92-0139 Rev. 131230Model 602TSBTABLE OF CONTENTSCUSTOMER MESSAGE Inside Front CoverSAFETY PRECAUTIONS 3GENERAL DESCRIPTION 6SPECIFICATIONS 7MAINT

10TRI TOOL INC.92-0139 : Rev.131230RECOMMENDED MAINTENANCE SCHEDULE Daily maintenance when the unit is in operation: Wipe the unit down and spray

11Model 602TSB92-0139 : Rev.131230ADJUSTMENT OF THE MAIN BEARING PRE-LOAD Loosen all Bearing Adjustment Lock Screws (all letters). Loosen all Bearin

12TRI TOOL INC.92-0139 : Rev.131230WARNING: All of the Set Screws should be snugged to ensure that the bearing is uniformly loaded. Drive torque

13Model 602TSB92-0139 : Rev.131230HEADSTOCKHOLD-DOWNSCREWSTHRUSTPLATEMAINGEARMAINBEARINGHOUSINGCAVITYRACEHOUSINGClamshell Cross Section To reassemble

14TRI TOOL INC.92-0139 : Rev.131230NOTE:NOTE:Tool Block AssemblyTOOL BLOCK MAINTENANCE. Clean the Slide Rails, the Feed Nut, the Sprocket Assy and th

15Model 602TSB92-0139 : Rev.131230Tool Holder AdjustmentTOOL HOLDER ADJUSTMENT Loosen the Hold-down Screws on the Adjustable Slide Rail. Run the Too

16TRI TOOL INC.92-0139 : Rev.131230 The Tool Holder should move snugly. In general, when the Slide Rail is set correctly, the Feed Sprocket cannot b

17Model 602TSB92-0139 : Rev.131230Tripper Shaft InstallationTRIPPERSHAFTASSEMBLYTRIPPER LEVERSHOULDER BOLTBALL PLUNGER SET SCREWTRIPPER BLOCK ASSY LUB

18TRI TOOL INC.92-0139 : Rev.131230NOTE:LUBRICANT RECOMMENDATIONS The Drive Gears require a high string lubrication grease such as “Chevron Utility

19Model 602TSB92-0139 : Rev.131230OPERATION Read the operating instructions carefully before attempting to operate the Model 602TSB Low Prole Cl

Copyright 2013Proprietary property of TRI TOOL Inc.No reproduction, use, or duplication of the information shown hereon is permitted without the expre

20TRI TOOL INC.92-0139 : Rev.131230 These Locking Screws are captured in their holes so that they will not come totally free of the Clamshell. Se

21Model 602TSB92-0139 : Rev.131230 If using the fully Adjustable Clamping Pads, clamp the Clamshell to the tube as follows: Rough center and squ

22TRI TOOL INC.92-0139 : Rev.131230WARNING:CAUTION:NOTE: The Motor Mount reacts the torque of the Air Motor only when the Motor Hold-down Bolt

23Model 602TSB92-0139 : Rev.131230NOTE:WARNING:CAUTION: Engage the feed by pushing the Tripper Shaft in. Monitor the cutting operation. Apply cutti

24TRI TOOL INC.92-0139 : Rev.131230WARNING:CONFIGURE THE CLAMSHELL FOR THE SPECIFIC TASK REQUIRED Select the proper Tool Blocks. Refer to the charts

25Model 602TSB92-0139 : Rev.131230Tool Bit Adjustment The Leading Tool Bit should contact the tube approximately .020” to .040” (.5 mm to 1.0 mm)

26TRI TOOL INC.92-0139 : Rev.131230CUTTING SPEEDS The chart shows RPM required to obtain specied Tool Bit cutting speed at the surface of the t

27Model 602TSB92-0139 : Rev.131230CLAMPING PAD SETSClamping Pad SetClamping Pad SetsClamping Pad SetsPipe Dia True OD Set Part No.Adjustable Bar Assy

28TRI TOOL INC.92-0139 : Rev.131230TOOL BITSSEVER AND DOUBLE BEVEL TOOL BIT SETS Sever and Double Bevel Tool Bit Sets have been designed to leave a b

29Model 602TSB92-0139 : Rev.131230SEVER AND BEVEL TOOL BIT SETS Right Hand Sever and Bevel Tool Bit Sets have been designed to bevel the end of th

3Model 602TSB92-0139 : Rev.131230SAFETY PRECAUTIONSWARNING:IN GENERALWhen using rotating head cutting equipment, basic safety precautions should alway

30TRI TOOL INC.92-0139 : Rev.131230SEVER TOOL BIT SETS Right Hand Sever Tool Bit Sets have been designed to sever the pipe or tube close to the cl

31Model 602TSB92-0139 : Rev.131230TOOL BLOCKSTool BlockTool Blocks Part No. Description 08-0107 TOOL BLOCK, STANDARD

32TRI TOOL INC.92-0139 : Rev.131230TROUBLESHOOTINGProblem: The Tool Bit Chatters Probable causes: The tool bit is loose or overextended. The tool

33Model 602TSB92-0139 : Rev.131230Problem: The Headstock is hard to rotate by hand Probable causes: The Air Motor is still engaged. The Clamping P

34TRI TOOL INC.92-0139 : Rev.131230Problem: The tool bit will not reach the work Probable causes: Incorrect tool blocks are installed for the size

35Model 602TSB92-0139 : Rev.131230ACCESSORIES The following accessories are recommended for use with the Model 602TSB Clamshell and are availabl

36TRI TOOL INC.92-0139 : Rev.131230MODEL 602TSB CLAMSHELL SUB-ASSY. (REF. P/N 02-2039)ILLUSTRATED PARTS BREAKDOWNNot Shown:561102347891112131419181716

37Model 602TSB92-0139 : Rev.131230Parts List, Model 602TSB Clamshell Sub-Assy (Ref: P/N 02-2039)Item PartNo. No. Description Qty1. 19-0293 HOUSI

38TRI TOOL INC.92-0139 : Rev.131230HOUSING ASSY, DRIVE (REF: P/N 19-0291)11023457689111213151416

39Model 602TSB92-0139 : Rev.131230Parts List, Housing Assy, Drive (Ref: P/N 19-0291)Item PartNo. No. Description Qty1. 19-0211 HOUSING, GEARBOX

4TRI TOOL INC.92-0139 : Rev.131230TOOL CAREMaintain tools with care. Keep tools in good operating condition. Sharp tool bits perform better and safe

40TRI TOOL INC.92-0139 : Rev.131230MOTOR ASSY, AIR (P/N 57-0126)12345

41Model 602TSB92-0139 : Rev.131230Parts List, Motor Assy, Air (P/N 57-0126)Item PartNo. No. Description Qty 53-0031 VALVE ASSY, FLOW CONTROL

42TRI TOOL INC.92-0139 : Rev.131230TOOL BLOCK, STANDARD (P/N 08-0107)110234576891112139

43Model 602TSB92-0139 : Rev.131230Parts List, Tool Block, Standard (P/N 08-0107)Item PartNo. No. Description Qty1. 33-0032 SCREW, CAP, 10-2

44TRI TOOL INC.92-0139 : Rev.131230BLOCK ASSY, TRIPPER LEVER (P/N 47-2390)17952683

45Model 602TSB92-0139 : Rev.131230Parts List, Block Assy, Tripper Lever (P/N 47-2390) Item PartNo. No. Description Qty1 14-0138 SHAFT ASSY,TRIPPER,

46TRI TOOL INC.92-0139 : Rev.131230SPARE PARTSRecommended Spares for the Model 602TSB Low Prole ClamshellItem PartNo. No. Description Qty1. 14-01

5Model 602TSB92-0139 : Rev.131230Disconnect power supply during setup and maintenance. Use all ‘Stop’ or Shut off’ features available when changing o

6TRI TOOL INC.92-0139 : Rev.131230GENERAL DESCRIPTION The Model 602TSB Low-Prole Clamshell is a split-frame tube lathe designed for severing and

7Model 602TSB92-0139 : Rev.131230SPECIFICATIONSModel 602TSB with the standard Air Motor.Weight: 13 lbs. (5.6 kg)Power Requirements: 75 cfm at 90 psi (

8TRI TOOL INC.92-0139 : Rev.131230Cutting Capacities on 1 1/2" through 2" (38.1 mm through 50.8 mm) OD tubeNote: Capacity exceeds the maximu

9Model 602TSB92-0139 : Rev.131230NOTE:MAINTENANCE All components should be cleaned and coated with a light lm of oil prior to use. Use a clean, non